After a lot of work setting up the workshop, inventorying parts, reading all the introductory sections of the Van's manual and getting ready, today I finally go to start some real work on the parts. I started by picking all parts needed for the vertical stabilizer (main skin not shown):
First instruction for the vertical stabilizer is to trim two parts (VS-1004) at an angle. As I had learned in the RV course, this could be done with the Wiss Snips (plus, the manual says having a band saw is optional anyway), so I carefully marked them and took the first cut, leaving some margin to make it actually straight later. I also took the opportunity to test making a time lapse of the building:
Turns out using the snips twisted the part a lot (this is thicker aluminum which doesn't come back to the original shape as easily):
It still unbends fine if I clamp it:
Total vertical stabilizer time: 0.5h
Total workshop setup time: ~20h
Fwiw, the part you already cut looks like it would probably be best taken down to final size and cleaned up with a belt sander rather than trying to cut again with a bandsaw....
ReplyDeleteYup, or a bench grinder. We'll see how it goes...
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