Left-side ZipTips installation

I followed the ZipTips manual I wrote for the left wingtip, using the hinge attachment method for the bottom side in order to properly ground the Archer antenna to the wing:

Left wingtip marked from trimming for hinge attachment

Left wingtip attached to top skin

Match-drilling hinge to bottom side of wingtip

Bottom side of wingtip with hinge in place

I modified the Archer NAV antenna for better ILS reception, with the center strip that Martin Renschler designed (and very kindly distributed at Oshkosh):

Archer antenna with ILS addon

The antenna and the hinge were then secured to the wingtip's bottom surface:

Archer antenna and hinge clecoed in place

Archer antenna and hinge riveted in place

I drilled and countersunk the inspection panel's holes (for tinnerman washers), and installed nutplates to secure it:

Inspection panel drilled for attachment

Nutplates installed to hold inspection panel

I match-drilled the forward holes to the light module:

Light module match-drilled in place

At this point, it became evident that the hinge had a problem - it was slightly misaligned, making it nearly impossible to insert the pin :( That'll have to be fixed soon.

Time lapse:


Total wing tip rivets: 423
Total wing tip time: 83.0h

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