Overhead wiring conduit cleanup

I installed the center cabin brace:

Center cabin brace installed in place

Due to a slight miscalculation :D the forward conduit exits were right against the bulkhead attachment screws and nuts:

Conduit exit going right into the attachment nuts

To fix that, we carved out the tip of that opening (while keeping the walls, and created a new thick passage away from it, filling the rest with resin+flox:

Carving out the conduit exit with the Dremel

Carved-out left conduit exit

Carved-out right conduit exit

Wire bundle position for creating the conduit exit

Waxed wire bundle held in the right position to create the conduit exit

Conduit entrance after filling, routed away from the screws

I rounded the edges of the holes, applied primer again, and installed the top screws - with that I was ready to run the overhead wiring:

Finished forward conduit entrance

I also match-drilled the switch pod in place:

Switch pod clecoed in place

I wanted to have some kind of cover for the wires that go into the console near the top, so in order to get the right shape and angles, I 3D scanned that area to design one:

3D scanned switch pod area

Next I'll actually make and print that design.

Time lapse:

Total cabin cover rivets: 458

Total cabin cover time: 173.2h